Calculator
HVAC Overhead Calculator
Work out exactly how much indirect cost every hour and every job has to carry. Itemise your monthly overhead (rent, admin payroll, insurance, vehicles, marketing, software) then enter your crew and billable efficiency to get your overhead rate per billable hour, your overhead as a share of revenue, and the markup on direct cost your prices need. Free, no signup.
Overhead per billable hour
$47.57
Every sold hour must carry this before you pay for labour, parts, or profit.
Don’t mark cost up by your overhead percentage
Overhead is 30.2% of revenue but needs a 54.4% markup on cost, cost is the smaller base. Marking up $51,000 of direct cost by the revenue percentage recovers only $15,383, leaving $12,367 of overhead unpaid every month.
- Rent & facilities: $3,800
- Insurance & bonds: $2,200
- Office & admin payroll: $11,000
- Vehicles & equipment: $4,500
- Marketing: $3,000
- Software & subscriptions: $1,100
- Utilities & phone: $750
- Licenses & professional fees: $400
- Other overhead: $1,000
$27,750/mo · $333,000/yr of indirect cost. No single job causes it, so every job has to carry a share.
- Overhead % of revenue
- 25-35%
- Overhead per billable hour
- $40-50 (ACCA)
- Billable hours / tech / yr
- 1,200-1,500
- Net margin after overhead
- 8-15% typical
ACCA puts HVAC overhead at $40-50 per billable hour. Measured HVAC billable time ≈ 65%; 70-85% is healthy.
Itemise your monthly overhead
Enter every cost no single job causes: rent and facilities, office and admin payroll, insurance and bonds, vehicles, marketing, software, utilities, licences, and the rest. The total is what your billable hours have to absorb.
Set your real billable capacity
Technicians × paid hours per week × paid weeks, cut down by your billable efficiency. Measured studies put HVAC techs near 65% and FieldEdge calls 70-85% healthy, so using 100% is the mistake that halves your rate.
Allocate it onto an hour and onto a price
Get overhead per billable hour, overhead per job, and overhead as a % of revenue graded against your trade’s band, plus the markup on direct cost that actually recovers it, and the shortfall if you mark cost up by the revenue percentage instead.
This tool allocates overhead onto an hour and onto a price. For the sales volume that covers it, use the Break-Even Calculator. For one tech’s fully burdened wage, use the Employee Cost Calculator.
How it works
- 1
Itemise your monthly overhead
Enter every cost no single job causes: rent and facilities, office and admin payroll, insurance and bonds, vehicles, marketing, software, utilities, licences, and the rest. The total is what your billable hours have to absorb.
- 2
Set your real billable capacity
Technicians × paid hours per week × paid weeks, cut down by your billable efficiency. Measured studies put HVAC techs near 65% and FieldEdge calls 70-85% healthy, so using 100% is the mistake that halves your rate.
- 3
Allocate it onto an hour and onto a price
Get overhead per billable hour, overhead per job, and overhead as a % of revenue graded against your trade’s band, plus the markup on direct cost that actually recovers it, and the shortfall if you mark cost up by the revenue percentage instead.
How hvac contractors calculate an overhead rate
Overhead is every cost that keeps the doors open without being caused by any one job: rent, the office team, insurance, trucks, software, advertising. It never appears on a work order, which is exactly why it goes unrecovered. Allocating it is a two-step job: total the indirect cost, then divide it by an allocation base. Divide by billable hours and you get a rate per sold hour. Divide by direct costs and you get the markup your prices need. Both come from the same predetermined-overhead-rate method used in cost accounting.
The base is where most shops go wrong. A tech paid 2,000 hours a year does not sell 2,000 hours: drive time, shop time, callbacks, and PTO mean 1,200 to 1,500 billable hours is typical, so the true rate is far higher than a naive 2,080-hour divisor suggests. The second trap is confusing overhead as a percentage of revenue with a markup on cost. Cost is the smaller base, so a shop with 30% overhead needs roughly a 43% markup, not 30%. This calculator shows both numbers side by side and quantifies the monthly shortfall if you use the wrong one. Pair it with the Break-Even Calculator for the sales volume that covers overhead, the Employee Cost Calculator for one tech's burdened wage, and the Labor Rate and Job Pricing calculators to put the rate into your quotes.
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